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Custom Shaped Pouches and Die-Cut Packaging

Create a distinctive pouch outline for your product with custom shaped packaging. Explore flat, stand up, zipper and spout formats, with the dieline, seals and usable capacity reviewed before production.
Custom Shaped Pouches and Die-Cut Packaging
Develop a Practical Custom Pouch Shape

Develop a Practical Custom Pouch Shape

Custom shaped pouches use a die-cut outline to create a distinctive pack. Flat pouches, stand up formats and designs with zippers or spouts can be evaluated according to the product and intended use. Shape affects usable capacity, filling access and handling. Curves, narrow areas and projections need enough room for reliable seals. Send a concept drawing so the outline can be reviewed for production feasibility.

Dielines, Printing and Closure Positions

Dielines, Printing and Closure Positions

Prepare artwork on the approved dieline, with clear cut lines, seal areas, bleed and safe zones. Keep essential text and barcodes away from folds, seals and cut edges. Confirm the positions of zippers, spouts, tear notches and hang holes before printing. Artwork proofing checks the layout; a physical sample is needed to assess opening, filling and the finished shape.

Materials, Seals and Filled-Pouch Testing

Materials, Seals and Filled-Pouch Testing

Choose material structures for the product’s barrier, sealing and handling requirements. Transparent, metallized and foil-containing laminates provide different combinations of appearance and protection. For food applications, confirm suitability for the intended contact conditions. Test the proposed pouch with the actual product, including seal integrity, filled capacity, opening and transport handling. Evaluate standing stability when a bottom gusset is included.

Explore Our Shaped Pouches

Explore shaped stand up pouches, shaped spout pouches, shaped zipper pouches, flat die-cut pouches and custom special die-cut designs. Share the intended product and fill quantity alongside your shape concept. Tooling, material, printing and order quantity affect cost and lead time, so request a quotation for the confirmed design.

Shaped Pouches FAQs

Can shaped pouches be used for food packaging?

Yes.

Custom shaped pouches can be produced for many food applications, including:

Snacks

Candy

Dried fruit

Nuts

Powder

Jelly

Sauces

Frozen food

Pet treats

The material structure should be selected according to the food product, required shelf life, filling method, and storage conditions.

Discuss Your Custom Shaped Pouches

Send your shape concept or artwork, product details, target fill weight or volume, closure requirements and quantity per design. We can review the proposed outline and discuss dielines, samples and a quotation.